RVF立式全自动压滤机 RVF vertical automatic filter press

 
1、设备简介：
Equipment introduction
       RVF立式全自动压滤机是一种高效、节能、自动化程度高的固液分离设备。广泛应用在矿山、冶金、化工、医药、食品等行业。各设备利用泵的压力、物料的重力以及气压或水压的作用，在滤布两侧形成压差，从而实现高效固液分离。    
       RVF vertical automatic filter press is a kind of high efficiency, energy saving, high degree of automation solid-liquid separation equipment. Widely used in mining, metallurgy, chemical industry, medicine, food and other industries. Each device uses the pressure of the pump, the gravity of the material, and the action of air or water pressure to form a pressure difference on both sides of the filter cloth, so as to achieve efficient solid-liquid separation.

设备特点：
Equipment features:
        1) 滤板层叠式结构,采用导向装置,运行平稳；
        1) Filter plate laminated structure, using a guide device. Smooth operation;
        2) 过滤，挤压，洗涤，干燥，卸料，滤布再生整个运行过程可连续自动完成；
        2) Filtration, extrusion, washing, drying, unloading, filter cloth regeneration the whole operation process can be completed continuously and automatically;
        3) 对各种粘细物料及要求滤饼含湿低的场合效果尤为显著；
        3) The effect is particularly significant for all kinds of viscous materials and occasions requiring low moisture content of filter cake;
        4) 动力机构采用液压控制，设备运行可靠；
        4) The power mechanism adopts hydraulic control, and the equipment runs reliably;
        5) 采用PLC+触摸屏+自动阀门控制，具有操作灵活，简便等特点。降低了生产成本和劳动强度；
        5) PLC+ touch screen + automatic valve control, with flexible operation, simple and so on. The production cost and labor intensity is reduced;
        6) 结构紧凑，占地面积小，使用压力大，工作效率高；
       6) Compact structure, small footprint, large pressure, high work efficiency;

设备工艺图：
Equipment process drawing：
 

2、应用范围：
     Application range：
     目前已广泛应用于矿山精矿及尾矿脱水，冶炼、化工行业氧化物、电解渣、浸出渣、炉渣的脱水及环保污水污泥废酸处理等。
     At present, it has been widely used in mine concentrate and tailings dehydration, smelting, chemical industry oxide, electrolytic slag, leaching slag, slag dehydration and environmental protection sewage sludge waste acid treatment.

 
3、技术指标：
       工作原理：
       Working principle：

1) 过滤阶段：当过滤板框关闭后，料浆经过料浆管被泵入滤腔。滤液透过滤布进入滤液腔，再经滤液软管到达滤液总管后排出；同时，滤腔内形成滤饼。 1) Filtration stage: When the filter plate frame is closed, the slurry is pumped into the filter chamber through the slurry tube. The filtrate enters the filtrate chamber through the filter cloth, and then exits the filtrate main pipe through the filtrate hose. At the same time, the filter cake is formed in the filter chamber.	过滤阶段Filtration stage
2) 挤压阶段：高压水通过高压水软管进入隔膜上腔，使隔膜向滤饼挤压，从而将滤饼中的液体挤出。 2) Extrusion stage: High-pressure water enters the upper chamber of the diaphragm through the high-pressure water hose, so that the diaphragm is squeezed to the filter cake, and finally the liquid in the filter cake is squeezed out.	挤压阶段Extrusion stage
3) 洗涤阶段：洗涤液经过料浆管被泵送到过滤腔；再穿过滤饼和滤布后流入排放管 3) Washing stage: The washing liquid is pumped to the filter chamber through the slurry tube; Then it passes through the filter cake and filter cloth into the discharge pipe.	洗涤阶段Washing stag
4) 空气干燥：通过滤饼的气流携带水气，最大限度降低滤饼水份，同时排空滤液腔。 4) Air drying: The air flow through the filter cake carries water, minimizes the filter cake moisture, and emptying the filtrate chamber.	空气干燥Air dryin
5) 滤饼排放：当干燥过程完成后，组件打开，驱动机构带动滤布运行，滤饼随布从两边卸出。 5) Filter cake discharge: When the drying process is completed, the component is opened. The driving mechanism drives the filter cloth to run, and the filter cake is discharged from both sides with the cloth.	滤饼排放Cake discharg

4、设计选型指南：
     Selection Guide：
       由主机；液压站；水站；气水混合恒压反冲洗系统、控制系统等组成。
       It is composed of main engine, hydraulic station, water station, gas-water mixed constant pressure backwashing system, control system and etc.


 

1 底压板 2 立柱 3 快速反应缸 4 顶压板

5 上层框架 6 滤布输送装置和滤饼槽 7 板框组 8 辊子

9 管路 10 导向块 11 液压装置 12 控制柜

13 阀门 14 滤布 16 液压管路 17 侧保护罩和维修平台

HVPF立式压滤机外型尺寸图及技术参数


 

型 号	过滤面积 (m2)	外形尺寸（ L×W×H）(m)	滤框数量 （块）	重 量 （吨）
HVPF－1	1	2.5×1.5×2.0	2	6
HVPF－2	2	2.5×1.5×2.2	4	7
HVPF－3	3	3.65×2.5×2.2	2	11
HVPF－6	6	3.65×2.5×2.3	4	12
HVPF－9	9	3.65×2.5×2.5	6	13
HVPF－12	12	3.65×2.5×2.7	8	14
HVPF－15	15	5.1×3.0×3.0	6	28
HVPF－20	20	5.1×3.0×3.3	8	29
HVPF－25	25	5.1×3.0×3.7	10	32
HVPF－30	30	5.1×3.0×4.1	12	33
HVPF－35	35	5.1×3.0×4.5	14	34
HVPF－40	40	5.1×3.0×4.8	16	38
HVPF－45	45	5.1×3.0×5.2	18	39
HVPF－50	50	5.1×3.0×5.6	20	40
HVPF－55	55	5.1×3.0×5.9	22	41
HVPF－60	60	6.8×5.0×4.2	10	62
HVPF－72	72	6.8×5.0×4.6	12	65
HVPF－84	84	6.8×5.0×4.9	14	72
HVPF－96	96	6.8×5.0×5.3	16	74
HVPF－108	108	6.8×5.0×5.7	18	81
HVPF－120	120	6.8×5.0×6.0	20	84
HVPF－132	132	6.8×5.0×6.4	22	90
HVPF－144	144	6.8×5.0×6.7	24	93
HVPF－156	156	6.8×5.0×7.1	26	99
HVPF－168	168	6.8×5.0×7.3	28	102

5、供货范围及现场安装要求：
Scope of supply and Site Installation requirements:
1) 本机必须安装在坚固的平整的钢筋混凝土上，或坚实的钢架基础上。基础大小及有关尺寸参照安装示意图以及基础图。地基深由用户根据实际情况自行确定。主机应由专业人员起吊，应防止撞击、划伤主机上设备。安装时应用水平仪在轴上校正主机水平并紧固同时安装其它设备。
1) The machine must be installed on a solid, flat reinforced concrete, or a solid steel frame foundation. Base size and relevant dimensions refer to installation diagram and base drawing. The foundation depth shall be determined by the user according to the actual situation. The main machine should be lifted by professionals, and the equipment on the main machine should be prevented from hitting and scratching. During installation, please use an air level to correct the main engine on the shaft and fasten it while installing.
2) 本机供气: 微粒小于5微米，压力 0.5-0.6MPa，气量：参考装配图说明。
2) Air supply: particles＜5 microns, pressure 0.5-0.6MPa; Gas volume: Refer to assembly drawing description..
3) 水: 最大固体含 5ppm，固体微粒小于50um，压力在3.5-6bar供量为参考装配图说明。
3) Water: the maximum solid contains 5ppm, the solid particles＜50um, and the pressure is 3.5-6bar; Supply: Refer to assembly drawing description.
4) 供应电力：3 相／380V±5%，单相／220V±5%，50Hz。
4) Power supply: 3-phase /380V+5%, single-phase /220V+5%, 50Hz.
5) 工作环境: 本机使用工作环境为 5～45℃，不能冰冻。
5) Working environment: The working environment of the machine is 5~45℃, and can not be frozen by water.
 
6、使用现场
 
7、应用及案例
     Selection Guide
     目前已广泛应用于各种矿山精矿及尾矿脱水；冶炼、化工行业氧化物、电解液、炉渣的脱水及环保污水污泥废酸处理等。
     At present, it has been widely used in mine concentrate and tailings dehydration, smelting, chemical industry oxide, electrolytic slag, leaching slag, slag dehydration and environmental protection sewage sludge waste acid treatment.

 

物料名称  Material name	粒径分布	给料浓度%	处理量kg(m2h)	滤饼水分%	矿源
焙烧金尾矿	-200目90%左右	30-35	350-400	14-18	河南
浮选金尾矿	-200目90%左右	20-30	300	18	栖霞
炉渣铁	-200目90%	40	280	≤9	包钢
硫酸钙	废酸经石灰中和	10	200-250	35-40	河南
污泥	城市化工	5	100	65-70	烟台
煤泥	-325目90%	30-35	300	16-17	河南