RT 陶瓷真空过滤机 RT ceramic vacuum filter

RT 陶瓷真空过滤机 RT ceramic vacuum filter

产品描述

产品简介:
Product Introduction:

       RT精密陶瓷真空过滤机集机电、微孔陶瓷、超声技术为一体,依靠真空吸力和毛细作用实现固液分离的新型高效、节能过滤设备。主要应用于山、冶金、化工、环保等行业。
       RT precision ceramic vacuum filter integrates mechanical and electrical, microporous ceramics, ultrasonic technology as a whole, relying on vacuum suction and capillary action to achieve solid-liquid separation of new efficient and energy-saving filtration equipment. Mainly used in mountain, metallurgy, chemical industry, environmental protection and other industries.
 
产品特点:
Product features:

★高真空度(真空度0.09~0.098MPa),滤饼水分低。
★High vacuum degree (vacuum degree 0.09~0.098MPa), low cake moisture.
★滤液含固量<50ppm。可反复利用,减少排放。
★ Filtrate solid content <50ppm. Can be used repeatedly to reduce emissions.
★与传统过滤设备相比能耗节省约90%以上,能耗低,运行成本低。
★Compared with traditional filtration equipment, energy consumption is saved by about 90% with low energy consumption and low operating costs.
★与传统陶瓷过滤机相比增加了滤饼洗涤,适用需洗涤的物料。
★Compared with the traditional ceramic filter, filter cake washing is added, suitable for materials that need to be washed.
★采用PLC、微机结合自动阀门控制,自动化程度高,降低劳动强度。
★ Using PLC, microcomputer combined with automatic valve control, and high degree of automation to reduce labor intensity.
★结构紧凑,占地面积小,安装维护方便。
★Compact structure and small footprint for easy installation and maintenance.
★采用先进的排液系统,可适合任何工况条件下使用。
★The use of advanced drainage system can be used under any working conditions.
 

工作原理:
Working principle:
吸浆区:工作时浸没在料浆的过滤板在毛细作用下结合真空压力,表面吸附成一层滤饼,滤液通过滤板进分配阀至排液罐。
Suction area: During working, the filter plate immersed in the slurry is combined with vacuum pressure under the action of capillary, and the surface is adsorbed into a layer of filter cake. Finally the filtrate can pass through the filter plate into the distribution valve to the drop tank.
淋洗区:滤饼转出料浆斗后,对滤饼进行喷淋洗涤。
Washing area: After the filter cake is transferred to the slurry hopper, the filter cake is sprayed and washed.
干燥区:滤饼继续在高真空力的作用下脱水。
Dry area: The cake continues to dehydrate under the action of high vacuum force.
卸料区:进入无真空的情况下,刮刀自动卸料。
Discharge area: When there is no vacuum, the scraper automatically discharges the material.
反冲洗:工业水或滤液通过分配阀进入陶瓷板由内向外进行清洗。清洗堵塞的微孔。在陶瓷板使用一个周期后,采用超声波配合低浓度酸混合清洗,保持陶瓷板的高效使用。
Backwash: In order to wash the blocked microwells, industrial water or filtrate get into the ceramic plate through the distribution valve, for washing from the inside out.  After the ceramic plate is used for one cycle, the ultrasonic wave is used with low concentration acid mixing cleaning, to maintain the efficient use of ceramic plates.

设备选型:
 

型号面积

滤盘/圈

滤板数量/块

槽体容积/M3

装机功率/KW

运行功率/KW

主机(L×W×H/)/M

TC-1

1

12

0.21

3.5

2.0

1.6×1.4×1.5

TC-4

2

24

1.0

7.0

3.0

2.4×2.5×2.1

TC-6

2

24

1.2

7.0

6.0

2.4×2.9×2.5

TC-9

3

36

1.7

9.0

7.0

2.7×2.9×2.5

TC-12

4

48

2.2

11.0

7.5

3.0×2.9×2.5

TC-15

5

60

2.7

11.5

8.0

3.3×3.0×2.5

TC-21

7

84

4.0

13.5

9.0

4.6×3.0×2.6

TC24

8

96

4.5

16.5

10.5

4.9×3.0×2.6

TC-27

9

108

5.0

17.0

11.0

5.2×3.0×2.6

TC-30

10

120

5.5

17.5

11.5

5.5×3.0×2.6

TC-36

12

144

7.0

23.0

16.0

6.6×3.0×2.6

TC-45

15

180

8.5

25.0

19.0

7.5×3.0×2.6

TC-60

15

180

12.5

33.0

22.0

7.5×3.3×3.0

TC-80

20

240

16.2

40.0

24.0

9.0×3.3×3.0

TC-102

17

204

18.5

53.0

35.0

8.8×3.6×3.3

TC-120

20

240

20

60.0

40.0

9.7×3.6×3.3

TC-150

25

300

24

75.0

47.0

11.2×3.6×3.3


陶瓷过滤机效果图
Ceramic filter effect picture

主要部件:过滤板、主机、气水混合恒压反冲洗系统、控制系统
Main components: filter plate, host, air and water mixed constant pressure backwash system, control system



白刚玉陶瓷板

碳化硅陶瓷板
过滤板
Filter plate

1.骨架密度大、膜层强度高、耐磨耐压耐腐蚀。
1. Large skeleton density, high film strength, wear resistance, pressure resistance and corrosion resistance.
选用电熔白刚玉经500T液压机梯度成型、1430℃整体烧结,耐压可达8bar。
Selection of electric fused white corundum by 500T hydraulic gradient molding, 1430℃ integral sintering, pressure can reach 8bar.
2.开孔率高、生产能力大;过滤精度高、真空能耗低。
 2.High opening rate, large production capacity; High filtration accuracy, low vacuum energy consumption.
材质精细、整体复合,不使用胶粘结,透水性好、开孔率达92%;采用1800目超细白刚玉喷膜预涂层工艺,毛细作用好、真空能耗低。
The material is fine, the whole compound, not adopted adhesive bonding, good water permeability, opening rate of 92%; 1800 mesh ultra-fine white corundum spray film pre-coating process, good capillary action, low vacuum energy consumption.
3.再生方法多,使用寿命大大延长。
3. Various regeneration methods, the service life is greatly extended.
可使用高温高压、有机溶剂等清洗,再生效果好,使用寿命长。
It can be cleaned with high temperature and high pressure, organic solvent and etc., with good regeneration effect and long service life.
 
控制系统
Control system

      采用计算机控制系统或触摸屏结合PLC控制,进料、过滤、清洗、配酸、均采用自动控制、搅拌、主轴减速机均采用变频控制,可实现一人多机操作,自动化程度高、操作简单方便、安全可靠。
Adopt computer control system or touch screen combined with PLC control. Feed, filter, cleaning, acid distribution are automatic control, mixing, the main shaft reducer adopts frequency control. It can achieve following effect: one person more machine operation, high degree of automation, simple and convenient operation, safe and reliable.
 
  气水混合恒压反冲洗系统
Gas-water mixed constant pressure backwash system

1)滤液再生系统采用精密过滤器过滤,环保节能。
1) The filtrate regeneration system adopts precision filter filtration, environmental protection and energy saving.
2)采用恒压供水系统稳定清洗,安全可靠。
2) Constant pressure water supply system is used for stable cleaning, safe and reliable.
3)采用超声波结合化学清洗剂联合清洗陶瓷板,有力保证陶瓷板高效使用。
3) The use of ultrasonic combined with chemical cleaning agents to clean ceramic plates, effectively ensure the efficient use of ceramic plates.
4)自动配酸,减少劳动强度和危险性。
4) Automatically mix acid to reduce labor intensity and risk.

应用范围
Application range

      目前已广泛应用于矿山有色金属、稀有金属、黑色金属,非金属等精矿及尾矿脱水,化工行业氧化物、电解渣、浸出渣、炉渣的脱水及环保污水污泥废酸处理等。物料细度从-200到-450目以及各种超细物料。
       At present, it has been widely used in mine nonferrous metals, rare metals, ferrous metals, non-metals and other concentrates and tailings dehydration, chemical industry oxides, electrolytic slag, leaching slag, slag dehydration and environmental protection sewage sludge waste acid treatment. Material fineness from -200 to -450 mesh and a variety of ultrafine materials.

 
矿种
mineral species
粒径分布
particle size distribution
给料浓度
feed concentration %
处理量KG/m2h
processing capacity KG/㎡h
滤饼水分%
filter cake moisture %
金精矿gold concentrate -200~-325目  -200~-325mesh  50~60 900~1500 6.5~11.5
金尾矿gold tailings -200~-400目  -200~-400mesh 45~60 400~600 13~16
铜精矿copper concentrate -200~-325目   -200~-325mesh  45~60 600~900 6.5~12
铁精矿iron concentrate -200~-325目   -200~-325mesh  40~60 850~1500 6~10
锌精矿zinc concentrate -200~-325目  -200~-325mesh  50~60 750~900 6.5~12
铅精矿lead concentrate -200~-400目 -200~-400mesh 50~65 650~800 10~12
铝土矿bauxite -200~-325目 -200~-325mesh  50~60 350~450 10.5~12
铅锌尾矿lead-zinc tailings -200~-325目 -200~-325mesh  50~65 350~550 12~16
氰化渣cyanide slag -325~-450目-325~-450mesh  50~60 350~550 21~24
硫精矿sulfur concentrate -200目占80% 50~65 350~790 8~12
镍精矿nickel concentrate -200~-325目 -200~-325mesh  55~60 300~600 10~12
精煤cleaned coal -200目占80% 50~65 550~930 18~20
氧化锌zinc oxide -200目占75% 55~65 620~1200 8~12
萤石粉fluorite powder -200目占60% 55~65 750~900 8~12

加工安装现场及使用现场
Installation and use site


设备使用现场


 
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